Looking to get the most out of your wire rope lubricator? Proper application is key for lubricant penetration and performance. Follow this best practice guide to expertly apply lubricant and maximize service life of your cable systems. As a lifting equipment specialist, Viper WRL wants to outline top techniques for lubricator use, common mistakes to avoid, frequency and volume recommendations, and factors like weather that impact required lubrication. With the right protocol, your lubricator will deliver reliable wire rope protection. Let’s go over how to put this tool to work optimally.
Start with A Clean Rope
Before ever applying lubricant to the wire rope, it’s crucial to first use rags, brushes, or cleaning solvents to thoroughly clean the rope and remove all built-up dirt, grime, residue and other contaminants clinging to it. Taking this cleaning step allows the lubricant you later apply to fully and evenly penetrate into the rope strands rather than just coating external debris. Trying to lubricate over unremoved contaminants can lead to poor lubrication distribution, uneven wear, and inadequate inner core protection.
Apply Even, Controlled Coats
When operating the lubricator tool, work at a steady, controlled pace as you apply the lubricant, allowing it adequate time to fully penetrate into the inner core of the rope strands as you progressively make passes working your way from one end of the rope system to the other. Avoid the temptation to just make quick back-and-forth bursts of lubricant that will only briefly coat the outside of the rope rather than soaking through the inner layers most needing protection. Proper application requires patience and care.
Follow Safety Procedures
If lubricating an overhead or elevated wire rope system, be sure to wear proper fall protection equipment like a body harness in case of a slip or fall. Carefully position yourself and the lubricator to avoid direct contact with the wire rope during operation. Keep a firm grip, and take extra care as lubricant discharge can make work surfaces slippery. Move and apply lubricant in a slow, deliberate and controlled manner. Never compromise working safely.
Load Volume Correctly
Add lubricant into the lubricator reservoir based on rope diameter to prevent under or over-application. Check levels routinely during use and refill as needed for continuous operation.
Lubricate Rope Lengths Fully
Apply lubricant thoroughly across the entire active rope length, including areas that don’t move over sheaves/drums. This protects the whole system against corrosion.
Observe Frequency Recommendations
Consider rope use intensity, operating conditions and manufacturer specs to determine optimal lubrication frequency. Most applications require monthly lubrication at a minimum.
Inspect While Lubricating
The lubrication process offers a chance to closely inspect ropes for damage like broken wires, corrosion and wear. Tag any concerning areas for repair or replacement.
Avoid Over-Lubrication
Adding too much lubricant can attract dirt/debris, drip messily or damage rope fiber. Stick to manufacturer volume guidelines based on rope diameter. More isn’t better.
Account for Conditions
Use weatherproof lubricants in wet settings. Desert climates may require more frequent application as lubricant wears faster. Adjust for the environment.
Conclusion
Consistency and proper techniques are vital for lubricator success. Let’s team up to implement an optimized wire rope lubrication program that extends the operating life of your lifting system. Protect that valuable investment through expert lubrication practices.